English

PP Bottle IV Solution Production Line

PP Bottle IV Solution Production Line Featured Image
  • PP Bottle IV Solution Production Line
  • PP Bottle IV Solution Production Line
  • PP Bottle IV Solution Production Line

Brief Introduction:

Automatic PP bottle IV solution production line includes 3 set equipment, Preform/Hanger Injection machine, Bottle blowing machine, Washing-Filling-Sealing machine. The production line has the feature of automatic, humanized and intelligent with stable performance and quick and simple maintenance. High production efficiency and low production cost, with high quality product which is the best choice for IV solution plastic bottle.


Product Detail

Product Tags

Description Of PP Bottle IV Solution Production Line

Automatic PP bottle IV solution production line includes 3 set equipment, Preform/Hanger Injection machine, Bottle blowing machine, Washing-Filling-Sealing machine. The production line has the feature of automatic, humanized and intelligent with stable performance and quick and simple maintenance. High production efficiency and low production cost, with high quality product which is the best choice for IV solution plastic bottle.

Preform/Hanger Injection machine + Bottle blowing machine + Washing-Filling-Sealing machine 

Close up saline bottle and saline drop with blur background. Illness treatment. Health insurance plan. Medical Benefits. Reimbursement. Medical expenses. image for illustration, copy space, article.
1

Advantages Of PP Bottle IV Solution Production Line

Servo drive and stable during high-speed movement, the positioning is accurate, durable, and the maintenance cost is low.

The cam clamping fingers without plastic scrap and powder to ensure product quality.

High production capacity: range from 4000-15000bottles per hour.

Closed integral chain structure, precise center distance, rings and other foreign objects cannot enter the chain, easy maintenance.

The sealing does not air leak, improve the blowing efficiency, shorten the bottle forming time.

Production Line Features

It can meet production of different size (100-1000ml).

It applied for both Standard PP bottle and Self-collapsed soft PP bottle.

Apply to different container shapes: round, oval, irregular, etc.

High production capacity: range from 4000-15000bottles per hour.

The wasted raw material for the production of one 500 ml PP bottle is equal to 0%.

Production Procedures Of PP Bottle Blowing Machine

Preform loading station

Plenty of preforms are put into the hopper, then the rotary preforms feeding system convey preforms through hoisting conveyor. Independent horizontal splitting preform controlled interval screw preform loading.

1
2

Separate arranging, rotation, equidistance screw arranging mechanism for preform

The preforms are divided with equal distance and transmitted to vertical rotary disk, then rotated by 180 degree and move to another horizontal preforms arranging disk. No preform blockage and no deviation with accurate position.

3

Preform heating

Double row heating light box design, good heat dissipation, easy replacement and maintenance.

4
5

Preform taking, preform and bottle transmission mechanism

Servo open type servo flexible transmission, the cam clamping fingers without plastic scrap and powder to ensure product quality.

6
7

Independent sealing and stretching mechanism

It adopts separate sealing unit design, which don't interfere with each other. Good sealing to blow the bottle, no leakage. Stretching rod is driven by one servo system.

8

Mould opening and closing mechanism

When preforms are transmitted to bottle blowing station, servo system drives swing arm to push the hinge for opening and closing movement to achieve bilateral activity.

9

Connecting mechanism

The finished bottles are taken out from bottle blowing station. The manipulators of connecting mechanism pick them up and transmit to Wash-fill-seal machine manipulator to realize auto connection production.

Item  Machine model
CPS4 CPS6 CPS8 CPS10 CPS12
Production capacity 500ml 4000BPH 6000BPH 8000BPH 10000BPH 12000BPH
Max bottle height mm 240 230
Max preform height(with neck) mm 120 95
Compressed air (m³/min) 8-10bar 3 3 4.2 4.2 4.5
20bar 2.5 2.5 4.5 6.0 10-12
Chilled Water(m³/h) 10°C(pressure: 3.5-4bar)8HP 4 4 7.87 7.87 8-10
Cooling Water 25°C(pressure: 2.5-3bar) 6 10 8 8 8-10
Weight T 7.5 11 13.5 14 15
Machine size(with Preform loading) (L×W×H)(MM) 6500*4300*3500 8892*4800*3400 9450*4337*3400 10730x4337x3400 12960×5477×3715
4

PP Bottle Washing-filling-sealing Machine

Bottle feeding station

It adopts direct link between conveying track and bottle feeding dial wheel, clamps the bottleneck to convey, with clean compressed air to accelerate the delivering, no scratching.

11
12

Bottle ionic air washing station

The cleaning principle and process are: overturn the bottle; the suction pipe rises the cam to cover the bottle mouth; the ionic air pipe also rises to the bottle with the cam; the compressed air is blown into the blowing pipe to clean the bottle in the bottle;
And simultaneously suck the particles entrained in the airflow out of the bottle.

13
14

Filling station

The washed plastic bottles are conveyed to filling station by manipulator, the filling nozzle trace plastic bottles for filling. The upper part of filling station is equipped with a constant-pressure liquid balance tank. When the liquid fills the balance tank and reaches to the setting level, the liquid feeding pneumatic diaphragm valve close.

15
16

Hot melting sealing station

This station is mainly used to weld-sealing the cap of plastic infusion bottle after filling. It adopts double heating plates to heat caps and bottle ports separately, finish weld-sealing in non-contact hot-melt type. The heating temperature and time is adjustable.

17

Bottle outfeeding station

The sealed bottles are conveyed to bottle outputting track through bottle outputting station, and enter into the next process.

18
19

Tech Parameters Of PP Bottle IV Solution Production Line

Item Machine model
XGF(Q)/30/24/24 XGF30/30/24/24 XGF(Q)/36/30/36 XGF(Q)/50/40/56
Production capacity 100ml 7000BPH 7000BPH 9000BPH 14000BPH
  500ml 6000BPH 6000BPH 7200BPH 12000BPH
Applicable bottle size ml 50/100/250/500/1000
Air consumption 0.5-0.7Mpa 3m3/min 3m3/min 3m3/min 4-6m3/min
WFI consumption 0.2-0.25Mpa   1-1.5m3/h    
Machine weight T 6 6.5 7 9
Machine size mm 4.3*2.1*2.2 5.76*2.1*2.2 4.47*1.9*2.2 6.6*3.3*2.2
Power consumption Main motor 4 4 4 4
Capping oscillator 0.5 0.5

0.5

 0.5*2
Ionic air 0.25*6 0.25*5

0.25*6

 0.25*9
Conveyor motor 0.37*2 0.37*2

0.37*2

 0.37*3
Heating plate 6*2 6*2

6*2

 8*3
  • Previous:
  • Next:

    • Send your message to us:

    Write your message here and send it to us

    Products categories

    Send your message to us:

    Write your message here and send it to us