Pharmaceutical and Medical Secondary Packing Solutions
Core description
The secondary packing production line for pharmaceutical and medical is mainly consisted of cartoning machine, big case cartoning, labeling, weighing station and also palletizing unit and Regulatory Code System etc.
Once we accomplished the production process in pharmaceutical and medical Secondary Packing, the products will be transferred into the warehouse .
The secondary packing production line for pharmaceutical and medical is fully autmatic controlled, with high speed and stability running. As well as the optional date batch number printer and manual insertion device, Multi-function packing operation, all kinds of complex packing work completed at the same time.
Product Video
Detailed description
The secondary packing production line for pharmaceutical and medical meets with the high level capacity and realize automatic transportation and automatic sealing.
Comply with GMP and other international standards and design requirements.
For different packing products equipped with different packing grip.
The whole packaging process is transparent and visible.
Production process monitoring system ensures smooth maintenance of equipment.
Super long carton storage bit, can store more than 100 cartons.
Full servo control.
With industrial robots suitable for all kinds secondary packing production line in pharmaceutical and medical productions.
Introduction of product operation steps
Step 1: Cartoning machine
1.Product feeding into the cartoning machine
2.Automatically carton box unfolding
3.Feeding the products into the cartons, with leaflets
4.Sealing the carton
Step 2: Big case cartoning machine
1.The products in cartons feeding into this big case cartoning machine
2.Big case unfolding
3.Feeding products into big cases one by one or layer by layer
4.Seal the cases
5.Weighing
6.Labeling
Step 3: Automatic palletizing unit
1.The cases transfered via the auto logistic unit to the automatic palletizing robot station
2.Palletizing automatically one by one , which palletizing designed meet the users personalized needs
3.After palletizing, the cases will be delivered into warehouse by manual way or automatically
Advantages:
1.Troubleshooting display .
2.Easy to operate.
3.Small space occupied.
4.Quick and accurate actions.
5.Full servo control, more stable running.
6.Man-machine cooperation robot, safety and maintenance-free, low energy consumption .
7.Customization to meet different customers’requirements.
8.Visual camera to achieve automatic identification of multi-specification medicine bags.
9.With multi-material temporary storage, the bag will be placed in the temporary storage box.
10.Full servo supply disk system to achieve seamless supply of sterilizing disk.
11.Mitsubishi and Siemens PLC is small, high speed, high performance
12.Suitable for multiple basic components of the connection, simulation control, positioning control and other special uses.
13.It is a set of PLC that can meet a wide range of needs.
Example of case
Technical Parameters of Cartoning Machine
| Heads amount of opening carton | 5 | |
| Speeed | 200-220box/min | |
| Power supply | 380v 50Hz | |
| Main motor | 2.2 Kw | |
| Vacuum pump | 1.3Kw | |
| Conveyer belt and others | 1Kw | |
| Air compressed | Consumption | 40NL/min |
| Pressure | 0.6MP | |
| Weight | 3000Kg | |
|
mm |
MIN |
MAX |
MAX |
MAX |
|
A |
20 |
70 |
120 |
150 |
|
B |
15 |
70 |
70 |
70 |
|
C |
58 |
200 |
200 |
200 |
| Chain pitch | Standard |
Standard |
1/3 |
1/2 |
| Carton |
≥300g/m2 International machinery carton |
|||
| Leaflet |
50g～70g/m2 、60 g /m2 is the best |
|||
The carton size limitation is according to the above chart,if too big size change,need to change push rod,suck nozzle on cartooning machine etc.
| Cartoner（Standard Electricity） | ||||||||
| No. | Item | Name | Description | Qty | Remarks | Brand | ||
|
SIEMENS PLC& COMPONENTS |
||||||||
| 1 | CPU226 | PLC/CPU | 6ES7 216-2AD23-0XB8 | 1 | S7-200 | SIEMENS | ||
| 2 | PLC lithium battery | 6ES7 29I-8BA20-0XA0 | 1 | SIEMENS | ||||
| 3 | Expand I-O | 6ES7 223-1BL22-0XA8 | 1 | 16points I-O | SIEMENS | |||
| 4 | Circuit Line connector | 6ES7972-0BA12-0XA0 | 2 | without programming port | SIEMENS | |||
| 5 | Switch Power | HF-200W-S-24 | 1 | 200W DC24V | HENGFU | |||
| 6 | Touch Screen | KTP1000 | 1 | According to customer | SIEMENS | |||
|
Main Switch、Motor protection switch、Fuse |
||||||||
| 1 | QS1 | Main Swithc | P1-32/EA/SVB/N | 1 | 32A | MOELLER | ||
| 2 | QF1 | Three pole switch | C65N C32/3P | 1 | 32A | Schneider | ||
| 3 | QF3 | Single pole switch | C65N C4/1P | 1 | 4A single pole | Schneider | ||
| 4 | QF4.5 | Single pole switch | C65N C10/1P | 3 | 10A single pole | Schneider | ||
| 5 | QF6 | Motor protection switch | PKZMC-4 | 3 | 2.5-4A | MOELLER | ||
| 6 | auxiliary contact | NHI-E-11-PKZ0 | 3 | 1NO+1NC | MOELLER | |||
| 7 | three phase power extension socket | B3.0/3-PKZ0 | 1 | Connections 3 | MOELLER | |||
|
Auxiliary contact /Relay |
||||||||
| 1 | auxiliary contact | DILM09-10C | 3 | Grommet AC220V | MOELLER | |||
| 2 | Relay | MY2N-J | 9 | 8+1（backup）DC24V | OMRON | |||
| 3 | Relay plate | PYF08A-E | 9 | 8+1（backup）DC24V | OMRON | |||
|
SIEMENS FREQUENCY CONVERTER/Oriental Motor |
||||||||
| 1 | Frequency conveter | 6SE6440-2UD23-OBA1 | 1 | Main motor 3KW | SIEMENS | |||
| 2 | 9 pins plug | D-shape 9 pins plug | 1 | Frequency converter communication use | ||||
| 3 |
Frequency conveter |
FSCM03.1-OK40-1P220-NP-S001-01V01 | 1 | Conveyer belt | Bosch Rexroth | |||
| 4 | Step motor | ARLM66BC | 4 | Oriental Motor | ||||
| 5 | Step motor drive | ARLD12A-C | 4 | Oriental Motor | ||||
|
Button |
||||||||
| 1 | Start Button | ZB2-BA331C | 1 | Start Button | Schneider | |||
| 2 | Stop Button | ZB2BA432C | 1 | Stop 1NC | Schneider | |||
| 3 | Reset | ZB2-BA6C | 1 | Reset blue button | Schneider | |||
| 4 | Emergency | ZB2-BS54C | 1 | Stop Button | Schneider | |||
| 5 | Jogging | ZB2-BA5C | 2 | Jogging | Schneider | |||
| photoelectric、proximity switch brand is “TURCK”、“BANNER”、“P+F”、“SICK”。ENCODER IS MEYLE FROM GERMANY。Vacuum pump is BUSCH GERMANY。
Main motor, Reduction box is SEMENS&TAIWAN WANXIN |
||||||||
Technical Parameters of box unfolding -feeding in-sealing machine
| Packing speed |
1-6boxes/min (based on box size) |
| Machine size |
5000*2100*2200mm(L*W*H) |
| Shipping box size |
L:400-650mm W:200-350mm H:250-350mm |
| Primary carton feeding height |
800-950mm |
| Shipping box outputting height |
780-880mm |
| Power supply |
220V/380V, 50/60HZ, 5.5KW |
| Air source requirement |
0.6-0.7Mpa |
| PLC |
Siemens |
| Servo motor |
Siemens, 5pcs |
| HMI |
Siemens |
| Pneumatic parts |
SMC |
| Low pressure parts |
Schneider |
| Machine frame |
Seamless square tube |
| Exteral protection |
Organic glass, stop during door open detection |
Technical Parameters of Carton corner posts labeling machine
|
No. |
Items |
Parameter |
|
1 |
Labeling speed |
Flat sticker 5-30 cases/min Corner sticker 2-12 boxes/min |
|
2 |
Labeling accuracy |
±3mm |
|
3 |
Scope of application |
Width 20-100 mm, Length 25-190 mm |
|
4 |
Maximum size of label rolls |
Label roll outer diameter 320 mm, paper roll inner diameter 76 mm |
|
5 |
Control unit |
PLC S7-200smart Siemens |
|
6 |
Printing |
Zebra printer Print Resolution:300dpi； Print area: 300*104mm Meet existing print area size requirements and provide confirmation of applicable print area size range |
|
7 |
Operation control (analysis) |
7-inch color LCD screen and touch panel. The equipment can connect with the database, print and label the data in real time, and realize multi-level coding association. RS232 and USB port |
|
8 |
Adjustments |
Fully automatic adjustment |
|
9 |
Print content |
Can print ordinary bar code, text, variable data, two-dimensional bar code and rfid label; |
|
10 |
Communication |
The device can communicate with the tracing code system, receive the printing instruction of the tracing code system, and feedback the signal to the tracing code system after the printing is finished, so as to avoid the tracing code confusion. |
|
11 |
Alarm |
The equipment is equipped with acousto-optic alarm lamp, when abnormal occurs in the production process, the equipment alarm and stop, and display alarm information on the touch screen, which is convenient for fault inspection and troubleshooting. |
|
12 |
Body Material |
Stainless Steel 304 and Aluminum |
|
13 |
Dimensions (length × width × height) |
805(L)×878.5(W)×1400mm(H) |
|
14 |
Total machine power |
1.1KW |
|
15 |
Total gas consumption (maximum) |
10 L/min
|
Technical Parameters of On-line weighing system
|
Mode |
Online weight detection |
Rejection |
Holding |
|
|
WinCK8050SS30 |
806061 |
806062 |
| Max Range kg | 30 |
Stainless Steel Roller-8pcs |
Stainless Steel Roller-8pcs |
| Min Display g | 5 |
Motor driven, powered |
Powered |
| Dynamic accuracy * g | ±20 |
Stainless steel rack |
Stainless steel rack |
| Speed *（case/hr） | 800 |
|
|
| Weight belt length mm | 800 |
|
|
| Width of weighing belt mm | 500 |
|
|
| Weigher length mm | 865 |
800 |
800 |
| Weigher width mm | 600（No guardrails） |
600 |
600 |
| Side panel width mm | - |
|
|
| Production line height mm | 600 ± 50 |
600 ± 50 |
600 ± 50 |
| Direction of delivery (to display) | Left à Right |
|
|
| Rejecting method | Off signal only |
|
|
| Rejecting cylinder |
Yadke, Taiwan |
|
|
| Touch Screen | 7inch，Taiwan's Wilentong, not Ethernet |
|
|
| Machine frame | Stainless steel |
|
|
| Holding frame | Stainless steel |
|
|
| Control board | Stainless steel, surface drawing |
|
|
| Slide cover | No |
|
|
| Guardrail | Aluminium alloy sections |
|
|
| Transport drum | Carbon steel, galvanized surface |
|
|
| Transport table structure | Special aluminum profile, aluminum anodizing |
|
|
| Weighing sensor | 1pcs，Mettler Toledo brand |
|
|
| Mode of speed regulation | Schneider inverter，550w |
|
|
| Ethernet communication interface | No |
|
|
| Communication interface | RS485 |
|
|
| Sound and light alarm lamp | Schneider, or Germany WIMA |
|
|
| Leather belt | Black, wear-resistant PVC，shanghai |
|
|
| Holding screw | Rubber and stainless steel，±50 mm |
|
|
| Electrical source | 220VAC，50Hz |
|
|
| Motor | Taiwan polis deceleration motor |
China JSCC |
|
| Photoelectric switch | Bona, United States, reflector |
|
|
| Switching off | Mueller Electric, Germany |
|
|
| Small circuit breakers | Schneider, France | ||
| Knob switch/button switch | Schneider, France | ||
| Switching Mode Power Supply | Schneider, France | ||
| Weighing controller | IVEN，MoveWeigh | ||
| Locking-in range on synchronization | IVEN，MoveWeigh | ||
| Active drum (weighing) | IVEN，MoveWeigh | ||
| follower drum (weighing) | IVEN，MoveWeigh |
