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Non-PVC Soft Bag Production Line

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  • Non-PVC Soft Bag Production Line
  • Non-PVC Soft Bag Production Line
  • Non-PVC Soft Bag Production Line

Brief Introduction:

Non-PVC soft bag production line is the latest production line with most advanced technology. It can automatically finish film feeding, printing, bag making, filling and sealing in one machine. It can supply you different bag design with single boat type port, single/double hard ports, double soft tube ports etc.


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Application Of Non-PVC Soft Bag Production Line

Non-PVC soft bag IV solution turnkey plant-2
2

It can be applied to 50-5000ml Non-PVC soft bag for general solution, special solution, dialysis solution, parenteral nutrition, antibiotics, irrigation and disinfectant solution etc.

Advantages Of Non-PVC Soft Bag Production Line

One production line can make 2 different types of bags with single or double hard ports.

Compact structure, smaller occupying space.

PLC, powerful function, perfect performance and intelligent control.

Touch screen in multiple languages(Chinese, English, Spanish, Russian etc.); various data can be adjusted for welding, printing, filling, CIP and SIP like temperature, time, pressure etc, also can be printed out as required.

The main drive combined by the imported servo motor with synchronous belt, accurate position.

Non-contact hot sealing to avoid contamination and leakage, empty the air before sealing.

Advanced mass flow meter gives precise filling, volume can be adjusted easily by man-machine interface.

Centralized air intake and exhaust, less pollution, lower noise, reliable and nice structure.

The machine alarms when parameters value exceeds what has been setup.

The program can search and display the faulty points on the touch screen immediately when problems happened.

Strong memory. Actual welding and filling parameters can be stored, when switch to different films and liquids, parameters stored can be used directly without resetting.

Special CIP and SIP to save cleaning time and ensure good sterilization.

Parameters setting with self-protection, data can be simply used by touch screen, pre-set maximum and minimum value to avoid artificial fault.

Specification of 100/250/500/1000ml etc. , only need to change mould and printing panel to switch to different specs, easily, quickly.

Production Procedures Of Non-PVC Soft Bag Production Line

3

Film Feeding, Printing

It can automatically feed film to the printing and forming station, the film roll is fixed by easy operated cylinder clamps. The fixation doesn’t need any tools and manual labor.

1.1
2.1

Film Stretching and Opening

This station adopts mechanical film-open plate. The opening of film is 100% guaranteed. Any other film opening method doesn’t have a guarantee of 100%, but also the system is far more complicated.

Bag Forming

Peripheral welding with bilaterally open moulds structure, up and down moulds are opened bilaterally and equipped with cooling plate, to heat both moulds to the same temperature up to 140℃ and above. No film over-baked during bag forming or machine stopping. Improve the product welding quality and save more film.

1st & 2nd Ports Heat Seal Welding

Because of the different material and thickness between the boat type ports and the film, it adopts 2 pre-heating, 2 heat seal welding and 1 cool welding，to enable it to suit with different plastic material and film, bring the user more selection, higher welding quality, low leakage rate within 0.3‰.

3

Filling

Adopt the E + H mass flowmeter measurement and high-pressure filling system.

High filling accuracy, no bag and no qualified bag, no filling.

Sealing

Each welding end shield use separate cylinder driving, and drive unit is hidden in the base, guide use linear bearing, without any mark and particles, ensure product transparent degree.

Bag Outputting Station

The finished products will be outputted through conveying belt to the next procedure.

4
5

Tech Parameters Of Non-PVC Soft Bag Production Line

Item Main Content
Model SRD1A SRD2A SRS2A SRD3A SRD4A SRS4A SRD6A SRD12A
Actual Production Capacity 100ML 1000 2200 2200 3200 4000 4000 5500 10000
250ML 1000 2200 2200 3200 4000 4000 5500 10000
500ML 900 2000 2000 2800 3600 3600 5000 8000
1000ML 800 1600 1600 2200 3000 3000 4500 7500
Power Source 3 Phase 380V 50Hz
Power 8KW 22KW 22KW 26KW 32KW 28KW 32KW 60KW
Compressed Air Pressure Dry and oil-free compressed air, the cleaness is 5um,the pressure is over 0.6Mpa.The machine will automatically warn and stop when the pressure is too low
Compressed Air Consumption 1000L/mim 2000L/mim 2200L/mim 2500L/mim 3000L/mim 3800L/mim 4000L/mim 7000L/mim
Clean Air Pressure The pressure of clean compressed air is over 0.4Mpa, the cleaness is 0.22um
Clean Air Consumption 500L/min 800L/min 600L/min 900L/min 1000L/min 1000L/min 1200L/min 2000L/min
Cooling Water Pressure >0.5kgf/cm2 (50kpa)
Cooling Water Consumption 100L/H 300L/H 100L/H 350L/H 500L/H 250L/H 400L/H 800L/H
Nitrogen Consumption According to the customer's special requirements, we can use the nitrogen to protect the machine, the pressure is 0.6Mpa. The consumption is less than 45L/min
Running Noise <75dB
Room requirements Temperature of the environment should ≤26℃, the humidity: 45%-65%, Max. humidity should less than 85%
Overall Size 3.26x2.0x2.1m 4.72x2.6x2.1m 8x2.97x2.1m 5.52x2.7x2.1m 6.92x2.6x2.1m 11.8x2.97x2.1m 8.97x2.7x2.25m 8.97x4.65x2.25m
Weight 3T 4T 6T 5T 6T 10T 8T 12T

*** Note: As products are constantly updated, please contact us for latest specifications. ***

Machine Configuration Of Non-PVC Soft Bag Production Line

9.14
9.5
9.3
9.6
9.0
9.7
9.4
9.9
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