Non-PVC soft bag IV solution turnkey plant
IVEN’s integrated engineering solutions for pharmaceutical and medical factory include the clean room, auto-control and monitoring system, pharmaceutical water treatment system, solution preparing and conveying system, filling and packing system, automatic logistics system, quality control system, central laboratory and etc. Focused on customers’ individual requirements, IVEN customizes engineering solutions meticulously for users on:
IVEN Pharmatech is the pioneer supplier of turnkey plants that provides integrated engineering solution for worldwide pharmaceutical factory such as IV solution, vaccine, oncology etc., in compliance with EU GMP, US FDA cGMP, PICS, and WHO GMP.
We provide the most reasonable project design, the high quality equipment and the customized service to different pharmaceutical and medical factories from A to Z for Non-PVC soft bag IV solution, PP bottle IV solution, Glass vial IV solution, Injectable Vial & Ampoule, Syrup, Tablets & Capsules, Vacuum blood collection tube etc.
1.Non-PVC soft bag IV solution Forming-Filling-Sealing production line:
This line is used to produce IV bag by Non-PVC(PP) film, and finishing bag forming, printing, filling and sealing by the same machine.
The IV bag size ranges from 100ml - 5000ml. Only need half an hour to change from one size to another. It has special design of 130mm width to save film, also can realize 100% film utilization, no any waste material.
2.Sterilizing system:
It is used to sterilize the finished IV bag by superheated water at 121℃. The sterilizing time can range from 15 - 30 minutes according to different production technology requirement, sterilizing temperature is adjustable.
We can equip with automatic IV bag loading and unloading machines, also automatic sterilizing carts conveying system as option.
3.Packing system:
It can finish IV bag drying, leak detection, light inspection, overwrapping and carton packing.
We can equip with automatic shipping carton opening, instruction manual and certificate inserting, carton packing, carton sealing, labeling, data tracing system, and auto rejection system, which can reject the cartons with wrong weight, or the ones with unqualified label.
4.Pharmaceutical water treatment:
It includes purified water treatment (2RO+EDI), water distiller (WFI), and pure steam generator. PW tank and WFI tank is included as well.
5.Solution preparation system:
It is used to mix the medicine with injection water together. We equip with 2 sets of solution preparation tanks, with Mettler-Toledo load cell, and magnetic stirring system.
6.Clean room & HVAC:
It includes clean room wall panels, ceiling panels, windows, doors, flooring, lighting, air handling unit, HEPA filters, air ducts, alarming, auto control system etc. To keep the key IV solution production process protected under Class C + A environment.
7.Black utility
It includes air compressor system and boiler system to supply necessary compressed air and steam for Non-PVC soft bag IV solution production.
8.Laboratory:
It includes all kinds of lab testing instruments, and lab furniture to test the IV bag samples and raw material, such as stability chamber, HPLC, atomic absorption, ultraviolet spectrometer, fourier transform infrared spectrometer etc.
9.Distribution & pipeline system:
It includes all kinds of process pipeline and industrial pipeline needed in Non-PVC IV bag turnkey plant, such as purified water, injection water, pure steam, cooling water, chilled water, compressed air, industrial steam etc.
| Item | Main Content | ||||||||
| Model | SRD1A | SRD2A | SRS2A | SRD3A | SRD4A | SRS4A | SRD6A | SRD12A | |
| Actual Production Capacity | 100ML | 1000 | 2200 | 2200 | 3200 | 4000 | 4000 | 5500 | 10000 |
| 250ML | 1000 | 2200 | 2200 | 3200 | 4000 | 4000 | 5500 | 10000 | |
| 500ML | 900 | 2000 | 2000 | 2800 | 3600 | 3600 | 5000 | 8000 | |
| 1000ML | 800 | 1600 | 1600 | 2200 | 3000 | 3000 | 4500 | 7500 | |
| Power Source | 3 Phase 380V 50Hz | ||||||||
| Power | 8KW | 22KW | 22KW | 26KW | 32KW | 28KW | 32KW | 60KW | |
| Compressed Air Pressure | Dry and oil-free compressed air, the cleaness is 5um,the pressure is over 0.6Mpa.The machine will automatically warn and stop when the pressure is too low | ||||||||
| Compressed Air Consumption | 1000L/mim | 2000L/mim | 2200L/mim | 2500L/mim | 3000L/mim | 3800L/mim | 4000L/mim | 7000L/mim | |
| Clean Air Pressure | The pressure of clean compressed air is over 0.4Mpa, the cleaness is 0.22um | ||||||||
| Clean Air Consumption | 500L/min | 800L/min | 600L/min | 900L/min | 1000L/min | 1000L/min | 1200L/min | 2000L/min | |
| Cooling Water Pressure | >0.5kgf/cm2 (50kpa) | ||||||||
| Cooling Water Consumption | 100L/H | 300L/H | 100L/H | 350L/H | 500L/H | 250L/H | 400L/H | 800L/H | |
| Nitrogen Consumption | According to the customer's special requirements, we can use the nitrogen to protect the machine, the pressure is 0.6Mpa. The consumption is less than 45L/min | ||||||||
| Running Noise | <75dB | ||||||||
| Room requirements | Temperature of the environment should ≤26℃, the humidity: 45%-65%, Max. humidity should less than 85% | ||||||||
| Overall Size | 3.26x2.0x2.1m | 4.72x2.6x2.1m | 8x2.97x2.1m | 5.52x2.7x2.1m | 6.92x2.6x2.1m | 11.8x2.97x2.1m | 8.97x2.7x2.25m | 8.97x4.65x2.25m | |
| Weight | 3T | 4T | 6T | 5T | 6T | 10T | 8T | 12T | |
IVEN have a very professional technical and engineering team, our onsite training and after-sales support can give long term technical assurance for your NON-PVC IV fluid turnkey plant:
IVEN Full range of documentation can help you get GMP & FDA certificate for your IV fluid plant easily(Including IQ / OQ / PQ / DQ / FAT / SAT etc both in English and Chinese version):
IVEN profession and experience can help you finish whole IV solution turnkey plant in the shortest time and avoid all kinds of potential risks:
IVEN have a very professional technical and engineering team, our onsite training and after-sales support can give long term technical assurance for your NON-PVC IV fluid turnkey plant:
Till now, we’ve already provided hundreds sets of pharmaceutical equipment and medical equipment to more than 50 countries.
Meanwhile, we helped our customers to built 20+ pharmaceutical and medical turnkey plants in Uzbekistan, Tajikistan, Indonesia, Thailand, Saudi, Iraq, Nigeria, Uganda, Tanzania, Ethiopia, Myanmar etc, mainly for IV solution, injectable vials and ampoules. All these projects won our customers and their government high comments.
We also exported our IV solution production line to Germany.
Indonesia IV bottle turnkey plant
Vietnam IV bottle turnkey plant
Uzbekistan IV bottle turnkey plant
Thailand Injectable vial turnkey plant
Tajikistan IV bottle turnkey plant
