Factory wholesale Vacuum Blood Tube - Pharmaceutical and Medical Secondary Packing Solutions – IVEN

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Factory wholesale Vacuum Blood Tube - Pharmaceutical and Medical Secondary Packing Solutions – IVEN Detail:

Core description

The secondary packing production line for pharmaceutical and medical is mainly consisted of cartoning machine, big case cartoning, labeling, weighing station and also palletizing unit and Regulatory Code System etc.
Once we accomplished the production process in pharmaceutical and medical Secondary Packing, the products will be transferred into the warehouse .
The secondary packing production line for pharmaceutical and medical is fully autmatic controlled, with high speed and stability running. As well as the optional date batch number printer and manual insertion device, Multi-function packing operation, all kinds of complex packing work completed at the same time.

Product Video

Detailed description

The secondary packing production line for pharmaceutical and medical meets with the high level capacity and realize automatic transportation and automatic sealing.
Comply with GMP and other international standards and design requirements.
For different packing products equipped with different packing grip.
The whole packaging process is transparent and visible.
Production process monitoring system ensures smooth maintenance of equipment.
Super long carton storage bit, can store more than 100 cartons.
Full servo control.
With industrial robots suitable for all kinds secondary packing production line in pharmaceutical and medical productions.

Introduction of product operation steps

Step 1: Cartoning machine

1.Product feeding into the cartoning machine
2.Automatically carton box unfolding
3.Feeding the products into the cartons, with leaflets
4.Sealing the carton

Step 2: Big case cartoning machine

1.The products in cartons feeding into this big case cartoning machine
2.Big case unfolding
3.Feeding products into big cases one by one or layer by layer
4.Seal the cases
5.Weighing
6.Labeling

Step 3: Automatic palletizing unit

1.The cases transfered via the auto logistic unit to the automatic palletizing robot station
2.Palletizing automatically one by one , which palletizing designed meet the users personalized needs
3.After palletizing, the cases will be delivered into warehouse by manual way or automatically

Advantages:

1.Troubleshooting display .
2.Easy to operate.
3.Small space occupied.
4.Quick and accurate actions.
5.Full servo control, more stable running.
6.Man-machine cooperation robot, safety and maintenance-free, low energy consumption .
7.Customization to meet different customers’requirements.
8.Visual camera to achieve automatic identification of multi-specification medicine bags.
9.With multi-material temporary storage, the bag will be placed in the temporary storage box.
10.Full servo supply disk system to achieve seamless supply of sterilizing disk.
11.Mitsubishi and Siemens PLC is small, high speed, high performance
12.Suitable for multiple basic components of the connection, simulation control, positioning control and other special uses.
13.It is a set of PLC that can meet a wide range of needs.

Example of case

Technical Parameters of Cartoning Machine

Heads amount of opening carton		5
Speeed		200-220box/min
Power supply		380v 50Hz
Main motor		2.2 Kw
Vacuum pump		1.3Kw
Conveyer belt and others		1Kw
Air compressed	Consumption	40NL/min
	Pressure	0.6MP
Weight		3000Kg

mm	MIN	MAX	MAX	MAX
A	20	70	120	150
B	15	70	70	70
C	58	200	200	200
Chain pitch	Standard	Standard	1/3	1/2
Carton	≥300g/m2 International machinery carton
Leaflet	50g～70g/m2 、60 g /m2 is the best

The carton size limitation is according to the above chart,if too big size change,need to change push rod,suck nozzle on cartooning machine etc.

Cartoner（Standard Electricity）
No.	Item		Name	Description		Qty	Remarks	Brand
SIEMENS PLC& COMPONENTS
1	CPU226		PLC/CPU	6ES7 216-2AD23-0XB8		1	S7-200	SIEMENS
2			PLC lithium battery	6ES7 29I-8BA20-0XA0		1		SIEMENS
3			Expand I-O	6ES7 223-1BL22-0XA8		1	16points I-O	SIEMENS
4			Circuit Line connector	6ES7972-0BA12-0XA0		2	without programming port	SIEMENS
5			Switch Power	HF-200W-S-24		1	200W DC24V	HENGFU
6			Touch Screen	KTP1000		1	According to customer	SIEMENS
Main Switch、Motor protection switch、Fuse
1		QS1	Main Swithc		P1-32/EA/SVB/N	1	32A	MOELLER
2		QF1	Three pole switch		C65N C32/3P	1	32A	Schneider
3		QF3	Single pole switch		C65N C4/1P	1	4A single pole	Schneider
4		QF4.5	Single pole switch		C65N C10/1P	3	10A single pole	Schneider
5		QF6	Motor protection switch		PKZMC-4	3	2.5-4A	MOELLER
6			auxiliary contact		NHI-E-11-PKZ0	3	1NO+1NC	MOELLER
7			three phase power extension socket		B3.0/3-PKZ0	1	Connections 3	MOELLER
Auxiliary contact /Relay
1			auxiliary contact	DILM09-10C		3	Grommet AC220V	MOELLER
2			Relay	MY2N-J		9	8+1（backup）DC24V	OMRON
3			Relay plate	PYF08A-E		9	8+1（backup）DC24V	OMRON
SIEMENS FREQUENCY CONVERTER/Oriental Motor
1			Frequency conveter	6SE6440-2UD23-OBA1		1	Main motor 3KW	SIEMENS
2			9 pins plug	D-shape 9 pins plug		1	Frequency converter communication use
3			Frequency conveter	FSCM03.1-OK40-1P220-NP-S001-01V01		1	Conveyer belt	Bosch Rexroth
4			Step motor	ARLM66BC		4		Oriental Motor
5			Step motor drive	ARLD12A-C		4		Oriental Motor
Button
1			Start Button		ZB2-BA331C	1	Start Button	Schneider
2			Stop Button		ZB2BA432C	1	Stop 1NC	Schneider
3			Reset		ZB2-BA6C	1	Reset blue button	Schneider
4			Emergency		ZB2-BS54C	1	Stop Button	Schneider
5			Jogging		ZB2-BA5C	2	Jogging	Schneider
photoelectric、proximity switch brand is “TURCK”、“BANNER”、“P+F”、“SICK”。ENCODER IS MEYLE FROM GERMANY。Vacuum pump is BUSCH GERMANY。 Main motor, Reduction box is SEMENS&TAIWAN WANXIN

Technical Parameters of box unfolding -feeding in-sealing machine

Packing speed	1-6boxes/min (based on box size)
Machine size	500021002200mm(LWH)
Shipping box size	L:400-650mm W:200-350mm H:250-350mm
Primary carton feeding height	800-950mm
Shipping box outputting height	780-880mm
Power supply	220V/380V, 50/60HZ, 5.5KW
Air source requirement	0.6-0.7Mpa

PLC	Siemens
Servo motor	Siemens, 5pcs
HMI	Siemens
Pneumatic parts	SMC
Low pressure parts	Schneider
Machine frame	Seamless square tube
Exteral protection	Organic glass, stop during door open detection

Technical Parameters of Carton corner posts labeling machine

No.	Items	Parameter
1	Labeling speed	Flat sticker 5-30 cases/min Corner sticker 2-12 boxes/min
2	Labeling accuracy	±3mm
3	Scope of application	Width 20-100 mm, Length 25-190 mm
4	Maximum size of label rolls	Label roll outer diameter 320 mm, paper roll inner diameter 76 mm
5	Control unit	PLC S7-200smart Siemens
6	Printing	Zebra printer Print Resolution:300dpi； Print area: 300*104mm Meet existing print area size requirements and provide confirmation of applicable print area size range
7	Operation control (analysis)	7-inch color LCD screen and touch panel. The equipment can connect with the database, print and label the data in real time, and realize multi-level coding association. RS232 and USB port
8	Adjustments	Fully automatic adjustment
9	Print content	Can print ordinary bar code, text, variable data, two-dimensional bar code and rfid label;
10	Communication	The device can communicate with the tracing code system, receive the printing instruction of the tracing code system, and feedback the signal to the tracing code system after the printing is finished, so as to avoid the tracing code confusion.
11	Alarm	The equipment is equipped with acousto-optic alarm lamp, when abnormal occurs in the production process, the equipment alarm and stop, and display alarm information on the touch screen, which is convenient for fault inspection and troubleshooting.
12	Body Material	Stainless Steel 304 and Aluminum
13	Dimensions (length × width × height)	805(L)×878.5(W)×1400mm(H)
14	Total machine power	1.1KW
15	Total gas consumption (maximum)	10 L/min

Technical Parameters of On-line weighing system

Mode	Online weight detection	Rejection	Holding
	WinCK8050SS30	806061	806062
Max Range kg	30	Stainless Steel Roller-8pcs	Stainless Steel Roller-8pcs
Min Display g	5	Motor driven, powered	Powered
Dynamic accuracy * g	±20	Stainless steel rack	Stainless steel rack
Speed *（case/hr）	800
Weight belt length mm	800
Width of weighing belt mm	500
Weigher length mm	865	800	800
Weigher width mm	600（No guardrails）	600	600
Side panel width mm	-
Production line height mm	600 ± 50	600 ± 50	600 ± 50
Direction of delivery (to display)	Left à Right
Rejecting method	Off signal only
Rejecting cylinder		Yadke, Taiwan
Touch Screen	7inch，Taiwan’s Wilentong, not Ethernet
Machine frame	Stainless steel
Holding frame	Stainless steel
Control board	Stainless steel, surface drawing
Slide cover	No
Guardrail	Aluminium alloy sections
Transport drum	Carbon steel, galvanized surface
Transport table structure	Special aluminum profile, aluminum anodizing
Weighing sensor	1pcs，Mettler Toledo brand
Mode of speed regulation	Schneider inverter，550w
Ethernet communication interface	No
Communication interface	RS485
Sound and light alarm lamp	Schneider, or Germany WIMA
Leather belt	Black, wear-resistant PVC，shanghai
Holding screw	Rubber and stainless steel，±50 mm
Electrical source	220VAC，50Hz
Motor	Taiwan polis deceleration motor	China JSCC
Photoelectric switch	Bona, United States, reflector
Switching off	Mueller Electric, Germany
Small circuit breakers	Schneider, France
Knob switch/button switch	Schneider, France
Switching Mode Power Supply	Schneider, France
Weighing controller	IVEN，MoveWeigh
Locking-in range on synchronization	IVEN，MoveWeigh
Active drum (weighing)	IVEN，MoveWeigh
follower drum (weighing)	IVEN，MoveWeigh